| Customization: | Available |
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| Application: | Clinical Diagnosis, Food Safety, Forensic Science, Pharmaceutical Industry |
| Disposable: | Yes |
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| Part I : Brief description of disposable syringe | ||||||||||||||
| Disposable syringes are made of high-molecular polypropylene materials and have good biocompatibility. The main body of the syringe is divided into three pieces and two pieces. The three-piece structure is a plunger, a barrel and a gasket; the two-piece structure is a a plunger and a barrel. The complete syringe also includes a needle and an outer packaging. Needles and syringes should be sterilized with ethylene oxide. The packaging of the syringe is plastic or blister package. The package must be marked with the name, product standard, specifications, batch number, whether with needle, production date, whether sterilized by ethylene oxide, the sterilization expiry date, precautions, manufacturer and manufacturer information. Qualified products should have high transparency, clear and accurate graduation lines, and not easy to fall off. The sliding performance should be good. The end of the barrel should be designed with an anti-falling structure to prevent the core rod from exiting the barrel due to excessive operation. Facilitate harmless disposal after one-time use. To sum up, the production standards of disposable syringes require high production environments. They need the guidance of experienced personnel and use a lot of market-tested equipment for production to meet the production requirements. The product schematic is shown in the following table: |
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| Part II: Brief description of the production process of the syringe | ||||||||||||||
| The complete production process of the syringe includes five major steps: injection of effectively assembled components, printing of the cylinder's tick marks, assembly of each component to the finished product, packaging of a single finished product, and overall sterilization of the product. (Among them, the cost of self-producing gasket and needle is relatively large, and they are generally purchased directly. If the production scale becomes larger, further equipment can be purchased for independent production).The production line involves dozens of different types of equipment, so we need to reasonably configure the size of the machine and effectively control all links in order to achieve the optimal capacity design with less equipment investment. Based on decades of production experience, we have integrated the on-site design solutions of hundreds of customers at home and abroad, and designed customized production solutions according to the special needs of customers to achieve the goal of optimizing production efficiency and help customers to stably carry out production activities. Get the best of the market. The products are exported to more than a dozen countries and regions, and have been operating abroad for more than 10 years. A complete production line diagram is shown below: |
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| Part III: Reference example of the syringe production line workshop | ||||||||||||||
| Taking 3 production lines as an example, the syringe workshop can be arranged according to the following specifications, mainly involving the following equipment: A single production line includes: at least two Injection Molding Machines, one Syringe Roll Printer / two Silk Screen Printing Machines, one Assembly Machine, and one Packaging Machine; The total production line (purchasing different sizes according to the output) includes: ethylene oxide sterilization cabinet, grinder, mixer, screw air compressor; A total of 10 types of rooms are involved: production workshop, mold room, crushing room, parts warehouse, raw material room, entrance, dressing, washing and disinfection room, air-conditioning room, medium and large packaging room, finished product sterilization warehouse. |
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